Rerplacement Guide
DCS800-EP replaces the Reliance FlexPak® 3000
- 230V Drive Cross Reference
- 460V Drive Cross Reference
- Options Cross Reference
- Product Differences and Remedies
Options
Cross Reference
| Name | Description | Reliance Model |
ABB Field Kit Code |
Plus Code |
ABB Comment |
| 115 VAC Control Interface |
Converts customer-supplied 115 VAC signals to 24 VDC for operating a FlexPak 3000. | 917FK0101 | IOB-22 Kit | NA | |
| 460 VAC to 230 VAC Conversion Kit |
Allows conversion of the 460 VAC drive to a 230 VAC drive at one-half the 460 VAC horsepower rating. | 916FK series | DCS800-EP 230VAC SUPPLY – 1 |
+S235 | |
| AC Line Disconnect Kit |
Allows the three-phase line to be disconnected at the drive. | 901FK series | NA | +F278 | |
| AC Tachometer Feedback Kit |
Allows the drive to accept feedback signals from AC tachometers to a maximum voltage of 275 VAC RMS. | 907FK0301 | NA | NA | See Incompatibilities and Remedies section |
| AutoMax Network Communication Board |
Allows the drive to communicate on the Reliance AutoMax Distributed Control System (DCS). | 915FK0101 | NA | NA | Third party gateway may be available. Consult ABB. |
| Blower Motor Starter Kit |
Provides a fused AC starter with adjustable overload and interlocking for control of the three-phase blower motor used to cool the DC motor. | 902FK series | NA | +M6xx | where xx identifies blower current rating |
| DeviceNet Communication Board |
Allows the drive to communicate over the open protocol DeviceNet network. | 915FK1100 | RDNA-01-KIT | NA | |
| Drive Control Configuration Software |
Windows-based software that allows the user to connect any personal computer running Microsoft Windows to a drive. Allows you to create, store, upload, and download drive configurations. You can also start and stop the drive, monitor and change parameters through the PC, and read and reset the drive’s fault log. |
2CS3000 | NA | Standard | Drive Windows Light is included as standard |
| ControlNet Network Communication Board |
Allows the drive to communicate over the ControlNet network. | 915FK2101 | RCNA-01-KIT | NA | |
| Dynamic Braking Kit | Provides the hardware, including braking grids, needed to provide dynamic braking on stop. | 908FK, 909FK, 912FK, and 913FK series |
NA | NA | See Incompatibilities and Remedies section |
| Enhanced Field Supply Kit |
Provides electronic field trim, field economy, and the ability to supply 240V field voltage and other special voltages. | 923FK series | NA | Standard | On Board Field Exciter: DCS800 includes currentcontrolled field exciter as standard. Field economy and field weakening features are standard |
| Field Current Regulator Kit |
Provides field economy, as well as pre-weakening of the field using a fixed reference or field weakening for above base speed operation. Tachometer feedback is required with this kit. This kit replaces the standard field supply. | 911FK series | NA | Standard | |
| I/O Expansion Board | Gives the drive (5) digital inputs (DI); (2) relay outputs (RO); (2) analog inputs (AI); (2) analog outputs (AO); (1) frequency input; and (1) frequency output of additional IO. Also enables OCL (Outer Control Loop) functionality if DI-5 (OCL Enable) is connected. | 914FK0101 | “RAIO-01: (2) AI; (2) AO RDIO-01: (3) DI; (2) RO” |
NA | See note below regarding frequency input and output. IF OCL is in use, typically for web tension control, contact ABB. |
| Inverting Fault Circuit Breaker Kit |
This kit is an alternative to drives supplied with inverting fault fuses. | 906FK series | NA | NA | |
| NEMA 1 Conversion Kit |
Converts the standard chassis to a NEMA 1 enclosure. | 904FK series | NA | NA | |
| Operator Interface Module (OIM) Remote Mounting Kit |
Allows mounting of the OIM on the outside of the cabinet | 905FK0101 | OPMP-01 | NA | |
| Pulse Encoder Feedback Kit |
Allows for digital pulse encoder speed feedback. | 907FK0101 | NA | Standard | The standard DCS800 pulse encoder interface is 5V and 24V grounded (and 15V on frame D5 and over). Optional interface is the 5V, 12V or 24V isolated, using the IOB-3 board. |
Table 3: FlexPak 3000 to DCS800 options cross reference
NOTE: For FlexPak 3000, Frequency input and output were designed for LEADER / FOLLOWER applications where both drives have the I/O expansion board installed.
For DCS800, use SDCS-DSL-4 boards on both drives and connect using ABB „DCSLink.“ See „Communication: DCSLink with SDCS-DSL-4“ in the DCS800 Firmware Manual for setup information.
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Specifications subject to change without notice.
DCS800-EP | Reliance FlexPak 3000 Replacement
Specifications subject to change without notice.
DCS800-EP | Reliance FlexPak 3000 Replacement
