Rerplacement Guide
DCS800-EP replaces the Reliance FlexPak® 3000

Replacement Guide - ABB DCS800-EP replaces the Reliance FlexPak 3000

Parameter Cross-Reference

FlexPak 3000 DCS800-EP
I/O No. Parameter Number and Name Setting I/O No. Parameter Number and Name Setting
Local Control of Drive
Jog from the OIM / Control Panel
enable OIM “Control source select” “keypad” Control panel “LOC/REM” key local (LOC)
jog initiate OIM “Jog“ Control panel “Start” key pressed
speed P.012 Jog speed 1 Control panel “Up arrow” to increase speed pressed
Digital Inputs
3-wire run DI-1 DI-7 10.15 On/Off1 command DI7DI8
auto speed source P.103 auto reference select 11.03 Speed reference 1 select AI2
manual speed source 11.06 Speed reference 2 select AI1
3-wire stop DI-2 DI-8 10.16 Start/Stop command DI7DI8
stop mode P.114 Stop Mode Select 21.02 Stop Mode
Threshold P.113 Stop speed threshold 20.03 Zero speed limit
2-wire on/off (alt) DI-7 10.15 On/Off1 command DI7
stop mode 21.02 Off1 Mode
2-wire run/stop (alt) DI-8 10.16 Start/Stop command DI8
stop mode 21.03 Stop Mode
Jog DI-3 DI-3 10.17 Jog 1 command DI3+DIR
Speed P.012 Jog speed 1 23.02 Fixed speed 1
accel time P.001 Acceleration time shared with
run		 22.12 Jog accel time
decel time P.002 Deceleration time shared with
run		 22.13 Jog decel time
Jog off delay P.121 jog off delay time 21.13 3-wire jog off delay
rev/fwd DI-4 DI-4 10.02 direction of rotation DI4
auto/manual DI-5 DI-5 11.02 Speed ref. 1 mux (auto) DI5
11.12 Speed ref. 2 mux (manual) Invert1102
speed – auto P.103 auto reference select 11.03 Speed ref. 1 select (auto) AI2
speed – manual P.106 manual ref select 11.06 Speed ref. 2 select (manual) AI1
accel time 1 P.001 Acceleration time 22.01 Accel time 1 (auto & manual)
decel time 1 P.002 Deceleration time 22.02 Decel time 1 (auto & manual)
accel/decel 2 (alt) P.122 Stop decel select 22.11 Ramp 2 selector
accel time 2 (alt) 22.09 Accel time 2
decel time 2 (alt) P.018 Ramp stop decel time 22.10 Decel time 2
coast stop DI-6 DI-1 10.08 Off2 command DI1
emergency stop (alt) DI-1 10.09 Emergency stop command DI1
stop mode 21.03 Emergency Stop Mode
(Select: ramp, torque limit,
coast, or dynamic brake)
customer interlock DI-7 user choice 30.31 External fault (coast stop)
30.33 External fault on select Fault&RdyRun
reset DI-8 DI-6 10.03 fault reset DI6
motor fan acknowledge DI-2 10.06 motor fan acknowledge DI2
main contactor acknowledge (alt) DI-2 10.21 main contactor acknowledge DI2
    Digital input 0 DI-9 user choice
Brush wear P.428 Dig in 0 select Brush wear NA not supported by DCS800
Jog speed select P.428 Dig in 0 select Jog speed
select		 10.18* Jog2 select
IMPORTANT: Setting this input initiates motion
Jog speed P.017 jog speed 2 23.03 Fixed speed 2 fixed speed 2
OCL enable P.428 Dig in 0 select OCL enable group 40*
or winder
software*		 PID control or winder software
(dancer arm not supported)
Digital Outputs
running DO-1 DO-1 14.01 DO1 index 801
14.02 DO1 bit number 2
alarm DO-2 DO-2 14.03 DO2 index 801
14.04 DO2 bit number 7
no fault DO-3 DO-3 14.05 DO3 index -801
14.06 DO3 bit number 3
zero speed DO-4 14.07 DO4 index 802
14.08 DO4 bit number 11
threshold P.113 stop speed threshold 20.03 Zero speed limit
Analog Inputs
manual reference speed AI-1 P.106 manual ref select analog AI-1 11.06 Speed reference 2 select AI1
scaling P.104 manual ref gain adjust 13.01* Analog 1 high value
scaling P.105 manual ref zero adjust 13.02* Analog 1 low value
type 13.03 &
jumper S2		 Conversion mode AI-1 ±10V Bi or
0V-10V Uni
filter 13.04 Filter AI-1
actual value P.192 analog man reference 2.31 Speed ref ext 1 signal (rpm)
actual value 5.03 AI-1 signal (Volts or Amps)
auto reference speed AI-2 P.103 auto ref select analog AI-2 11.03 Speed reference 1 select AI2
scaling P.101 auto ref gain adjust 13.05* Analog 2 high signal
scaling P.102 auto ref zero adjust 13.06* Analog 2 low signal
type P.100 &
jumpers
J10, J12		 auto signal type ±10V Bi,
+10V Uni,
4-20 mA,
or 10-50
mA		 13.07 &
jumper S3		 Conversion mode AI-2 ±10V Bi,
+10V Uni,
or 4-20 mA
filter 13.08 Filter AI-2
actual value P.188 analog auto reference 2.30 Speed ref ext 2 signal (rpm)
actual value 5.04 AI-2 signal (Volts or Amps)
Analog Outputs
meter out 1 AO-1 P.404 meter 1 select AO-1 15.01 Index AO-1 (see table 8) 104
scaling P.400 meter 1 gain adjust 15.05* Scale AO-1 (high value in mV)
scaling P.402 meter 1 zero adjust
type 15.03 Conversion mode AO-1 ±10V Bi
filter 100 ms (fixed) 15.04 Filter AO-1 100 ms
actual value 5.11 AO-1 signal
meter out 2 AO-2 P.405 meter 2 select AO-2 15.06 Index AO-2 (see table 8) 113
scaling P.401 meter 2 gain adjust 15.10 Scale AO-2 (high value in mV)
scaling P.403 meter 2 zero adjust
type 15.08 Conversion mode AO-2 ±10V Bi
filter 100 ms (fixed) 15.09 Filter AO-2 100 ms
actual value 5.12 AO-2 signal
Application Specific
torque reference Jumper J15 current 26.01 Torque selector torque
26.04 Torque Mux TorqSel2601
25.10 Torque Reference A selector AI-1 or AI-2
actual value P.189 2.24 Torque Ref Ext signal
Field economy 21.18 Field heating select On
delay/limit P.501 field economy delay 20.03* Zero speed limit (rpm)
reference P.511 field economy reference 44.04 Field heat reference
actual status P.599 field economy active 6.03, bit 5* Field on signal
Dynamic braking USA 21.16 Main contactor control mode DC contact
Digital input select 10.21 Main contactor acknowledge DI-X
Digital output select 14.15 DO8 Index 603
Digital output select 14.16 D08 Bit Number 10
stop mode 21.02 Off1 mode
stop mode 21.03 stop mode
stop mode 21.04 emergency stop mode
Motor thermostat Pin 13 & 14 31.08 Klixon selector DI9, DI10 or
DI11 (RDIO-01
req‘d)

 

NOTES:

(alt) Signal or function with (alt) is an alternative to the previous
* Parameters with * are not equivalent to the FlexPak 3000 parameter

FlexPak DCS800 Signal Name Unit
P.296 1.04 motor speed actual rpm
P.397 1.06 motor current actual pct
1.13 armature voltage actual pct
1.29 field current actual pct
P.193 2.01 reference speed rpm
1.11 mains voltage actual pct
xx.yy other

Table 8. Enter the parameter number without the decimal point.

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Specifications subject to change without notice.
DCS800-EP | Reliance FlexPak 3000 Replacement
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